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Passionate to deliver the EXTRA PLUS+

Formwork solutions and services for your bridge-building project.

Your competent and trusted partner in bridge construction

With a deep understanding of the construction process, Doka's decades of experience in bridge-building showcase our commitment to formwork technology advancement. Regardless of a project's size and location, we strive to design a construction process that is fast, safe, and optimal.

Every bridge is unique – as is the associated formwork solution. The basis for developing a formwork solution is built on early consultation and comprehensive support for your project from the very start.

Our track record of international reference projects showcases the Doka ability to deliver formwork solutions and services seamlessly, all from a single source. We are your trusted partner from the initial planning stages to the completion of your bridge construction project, we are passionate to delivering the extra plus.

In our whitepaper, we have consolidated valuable insights that encapsulate Doka's approach to the successful implementation of your bridge project:

  • How your company can achieve smooth and efficient progress during construction by combining Doka formwork systems and services.
  • An overview of methods for bridge construction, structural elements, and the corresponding Doka formwork systems.
  • Doka’s service solutions guide for your bridge project.

Get your FREE Whitepaper

References

Västlänken | Sweden

Västlänken | Sweden

Customer Requirements

  • High clearance for main traffic to ensure uninterrupted six-lane car movement.

Challenge

  • Enable reinforcement of the Railroad side elements.
  • Ensuring 4.8m clearance under the two middle bridge spans of 22 m and almost 20 m wide for truck traffic.
  • Pouring the bridge deck about 35 cm above its final position before lowering.

Solution

  • ParaTop with specially designed ParaTop-insert shoe to ensure distribution of the load on the steel structure during casting.
  • Doka's engineering construction kit for heavy loads: a mix of Doka UniKit primary and secondary beams supported by an SL-1 structure.
  • Doka UniKit primary & secondary beams, which have an extremely high load-capacity were pre-assembled horizontally and lifted up into the position of the main & extension girders.

Aftetal Bridge | Germany

Aftetal Bridge | Germany

Customer Requirements

  • Efficient and safe construction for the 785 m long and wide-span composite bridge with piers up to 66 m high.

Challenge

  • High level of complexity is introduced through its height, pier geometry, massive pier heads, and remarkable length and span.

Solution

  • Automatic climbing formwork SKE100 plus was used for concreting the piers, and the SKE100 plus platforms could be reused for the pier heads and moved to the next pier without being dismantled.
  • Two composite forming carriages ensured that the concrete of the roadway slab could be connected to the steel structure. The suspended finishing-work platform provided a high degree of safety.
  • Forming the cantilevered parapets 2 Forming wagon TU were in action.

A1 Aurach bridge | Austria

A1 Aurach Bridge

Customer Requirements

  • Weekly cycle to meet the tight construction schedule.

Challenge

  • short length of the hammer heads makes it difficult to place the cantilever travellers.
  • post-tensioning of the bridge tension cables, therefore reliable strength knowledge is required to carry out the post-tensioning safely.

Solution

  • 5 piers up to 40 m high with Framed formwork Framax Xlife and Climbing formwork MF240 for significantly higher load.
  • Interlocking cantilever forming travellers (fork solution) allow space-saving assembly and quick cantilevering without a lot of conversion work.
  • Concremote sensors and mobile app for measuring the temperature and calculating the early compressive strength of the concrete structure.

Bridge A16 | Netherlands

Bridge A16 | Netherlands

Customer Requirements

  • Construction of a 410-meter-long pre-stressed bridge over the existing highway interchange.

Challenge

  • General concept for casting yard: Formwork, steel grid & reinforcement area.
  • Cost-efficient formwork solutions reusable for both decks due to the various geometry.

Solution

  • One-stop-shop supplier with first application of the Doka UniKit secondary beams including new hydraulic concept and reuseable tailor-made solution for the reinforcement area.
  • Universal formwork sets reusable for both decks with minor modifications, pre-assembled and ready-to-use formwork elements on site.

Bridge Dumanja Jaruga | Croatia

Bridge Dumanja Jaruga | Croatia

Customer Requirements

  • Short construction time.
  • Just-in-time logistics.

Challenge

  • Coordination of delivery logistics with the construction process.
  • Complex bridge design with varying curve radii and changing cross slopes.
  • Close cooperation with the jobsite to ensure smooth logistical and project-related processes.

Solution

  • 4 pairs of rentable Doka Cantilever Forming Travellers to speed the construction process.
  • 23m long approach spans supported by UniKit Towers 480 and coupled UniKit primary & secondary beams.
  • 3d-BIM design of the Doka Top 50 system formwork.
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Benefit from comprehensive bridge services with Doka

Your bridge project's success depends not only on choosing the right formwork systems. The close support of the experts from the beginning ensures a comprehensive solution for your project. Doka provides a single-source supply for products, services, planning, project management, and logistics. We offer an all-inclusive concept for smooth and swift progress on the jobsite.

Developing the optimal formwork solution

Developing the optimal formwork solution

Analysis of structure, Project requirements
Construction method, Feasibility study
BIM bid planning

Engineering

Engineering

Bid submission, Execution and approval planning
Statics calculations, Assembly planning
BIM, Cycle planning

Customised formwork solutions

Customised formwork solutions

Bridge type
Method of construction
Doka system formwork
Access and safety solutions

Safety with Doka

Safety with Doka

Documentation
Formwork instructor
Training on-site
Certified formwork systems

Logistics

Logistics

Delivery and return delivery just in time
Site logistics, Formwork return
Cleaning and reconditioning
myDoka - jobsites inventory data in real time

On-site Services

On-site Services

Formwork pre-assembly
Formwork instructor / technician
Customer service
Digital services for jobsite

Doka Hammerhead
Standard formwork system application

Constructed using load-bearing tower, timberbeam formwork and framed formwork system, Doka solution for hammerhead construction provides extensive safety features for safe working conditions.

Doka Incremental Launching Method
Large area formwork Top 50 & UniKit beams

Doka Solution: Large area formwork Top 50 & UniKit beams for producing a and launching the entire superstructure.


Automatic climbing formwork SKE50 plus

The crane-independent climbing formwork for structures of any shape and height.

Doka UniKit
The universal engineering kit for heavy loads

Built with modular components and innovative fast connections, Doka UniKit offers unparalleled flexibility and speeds up construction progress.

Doka Cantilever Forming Traveller
Formwork and supporting structure from a single source

Doka Cantilever Forming Traveller (CFT) - bridging wide spans with the balanced beam principle. Doka CFT streamlines projects with coordinated design, minimizing interfaces with the superstructure designer.

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Get in touch!

The international experience of Doka gives you pooled, concentrated knowledge for a successful project. Your contact person will help you find the best individual solution to deliver your project.